Activated carbon, also known as activated charcoal, is a highly porous form of carbon with exceptional adsorption properties. It is produced from carbon-rich materials such as coconut shells, wood, coal, or peat, which are processed under controlled conditions to create a vast network of microscopic pores. These pores provide a large surface area—often exceeding 1,000 square meters per gram—making activated carbon one of the most effective materials for trapping impurities, toxins, and pollutants from gases and liquids.
Production and Properties
The production of activated carbon typically involves two steps: carbonization and activation. In the carbonization phase, raw materials are heated in an oxygen-limited environment to remove volatile components, leaving behind a carbon-rich structure. This is followed by activation, which can be either physical (using steam or carbon dioxide at high temperatures) or chemical (using activating agents like phosphoric acid or potassium hydroxide). The activation process develops the extensive pore network responsible for its remarkable adsorption capacity.
Activated carbon’s performance depends on its pore size distribution and surface chemistry. Microporous carbons are ideal for gas-phase adsorption, while mesoporous and macroporous types are more effective for liquid-phase applications. Its surface can also be modified to target specific contaminants, enhancing its versatility across industries.
Applications Across Industries
Activated carbon plays a crucial role in environmental protection and industrial processing. In water treatment, it removes organic compounds, chlorine, and taste or odor-causing substances, ensuring safe and clean drinking water. In air purification, it captures volatile organic compounds (VOCs), odors, and toxic gases, improving indoor and industrial air quality.
The chemical and pharmaceutical industries rely on activated carbon for purification, decolorization, and recovery of valuable compounds. In the food and beverage sector, it is used to refine sugar, purify alcoholic beverages, and improve product clarity. Activated carbon is also vital in gold recovery from ore, cigarette filters, and gas masks. Recently, its use in energy storage devices like supercapacitors and batteries has gained attention due to its high surface area and conductivity.
Sustainability and Future Outlook
With growing environmental awareness, demand for sustainable and renewable sources of activated carbon—especially from biomass waste such as coconut shells or sawdust—is rising. Continuous advancements in regeneration and reactivation technologies are also reducing waste and improving cost efficiency.